Chhatrapati Sambhaji Nagar (Aurangabad) is renowned for its thriving industrial landscape, and one company stands tall in the realm of Gear & Shafts manufacturing—Akar Auto Industries Ltd. Based in Aurangabad, AAIL has carved a niche for itself as a leader in the forging company in India, specializing in the production of durable and high-performance Gears & Shafts. With over fifteen years of experience, AAIL continues to innovate and set the benchmark for excellence in both the automotive and non-automotive sectors.
This blog will walk you through AAIL’s manufacturing process, its use of advanced technologies, and the key role it plays in Gear Boxes manufacturing for vehicles, making it a cornerstone of West India’s industrial pride.
The Importance of Gears & Shafts in the Automotive Industry
Gears & Shafts are critical components of Gear Boxes, also known as transmission, is a crucial component in many machines particularly vehicles, where it helps transmit power from the engine to the wheels. Whether it’s a commercial vehicle, an off-highway machine, or agricultural equipment, a well-engineered Gear & Shaft is essential for smooth operation, longevity, and efficiency.
Akar Auto Industries Ltd, has perfected the art and science of Gear & Shafts manufacturing, ensuring that every piece meets OEM specifications and surpasses industry standards for quality. AAIL serves a diverse clientele, offering Gears & Shafts to a variety of industries, including commercial vehicles, tractors and earth-moving equipment.
The Manufacturing Process at AAIL: Precision and Expertise
At Akar Auto Industries Ltd, the manufacturing of Gears & Shafts is a process that blends cutting-edge technology with traditional craftsmanship. Each Gears & Shafts is forged from high-grade raw materials, ensuring the durability and strength needed for long-term performance.
Here’s a step-by-step breakdown of how AAIL produces its industry-leading Gears & Shafts:
1. Material Selection
AAIL places great emphasis on selecting the right raw materials for forging. The company uses only premium-grade steel and alloy, ensuring that the final Gears & Shafts can withstand high pressures and wear over time. The selection of materials is based on the application of the Gear & Shafts whether it’s for a commercial vehicle, earth-moving machinery, or an agricultural tractor.
2. Forging Process
The heart of AAIL production lies in its state-of-the-art forging capabilities. The process involves heating the raw material to high temperatures before shaping it under immense pressure. This technique enhances the mechanical properties of the parts, making it more resistant to fatigue and providing greater strength. As a top leading forging company in India, AAIL uses advanced forging machinery that ensures each part is shaped to perfection.
3. Heat Treatment Process
AAIL Places great emphasis on the heat treatment process involves heating materials to alter their physical and sometimes chemical properties, improving their performance and durability. SCADA (Supervisory Control and Data Acquisition) systems play a crucial role in automating and optimizing this process
4. Precision Machining
Once the parts is forged & Heat Treated , it undergoes precise machining processes. AAIL employs a variety of high-end machines such as CMM, and Mitutuyo to ensure that each Gears & Shafts is machined to meet the exacting standards of their clients. Precision is crucial at this stage, as even the smallest errors can affect Gear Box performance. AAIL Gears & Shafts are crafted to tolerances as fine as micrometres, ensuring smooth engine operation and reduced wear and tear.
5. Quality Testing and Inspection
Every Gear & Shafts manufactured at AAIL undergoes rigorous testing before it is delivered to the client. AAIL uses a combination of metallurgical lab equipment and advanced measuring tools to verify the integrity of its products. Tests include checking for material hardness, fatigue resistance, and overall durability. These inspections are designed to ensure that each Gears & Shafts not only meets but exceeds industry standards, guaranteeing long-term reliability
Why Choose Akar Auto Industries Ltd.?
- 15+ Years of Expertise in gear and shaft manufacturing.
- Cutting-edge forging and machining technology.
- Commitment to OEM specifications and industry-leading quality.
- Diverse product applications across automotive and non-automotive industries.
Conclusion
Akar Auto Industries Ltd. stands as a leader in the manufacturing of high-performance gears and shafts in India. With its advanced manufacturing processes, commitment to quality, and industry expertise, AAIL continues to play a pivotal role in driving industrial excellence. For businesses seeking reliable and durable gear and shaft solutions, AAIL is the trusted partner of choice.
Contact Akar Auto Industries Ltd. today to learn more about their premium gear and shaft solutions.
